How CVF Racing Achieves Lights-Out Machining with Morris’s Support

Nestled in New Prague, MN, CVF Racing has grown into a trailblazer in manufacturing precision automotive components. With a relentless focus on efficiency and quality, CVF Racing operates 15 machines that run 24/7 with minimal manual intervention. This feat is made possible through a strategic partnership with Morris, a trusted leader in machine tool solutions, automation, and unparalleled service.

If you’re in the manufacturing space and seeking operational efficiency, this story of success powered by lights-out machining and world-class support will inspire your next move.

The Journey of CVF Racing: From Basement Startup to Industry Leader

Founded in 2009 by an automotive enthusiast with a knack for engineering, CVF Racing started in a basement, selling Mustang components on eBay. When demand for their innovative products outpaced their ability to outsource machining, CVF made a bold decision: bring production in-house and embrace automation.

Fast forward to 2017, CVF purchased its first in-house machines. From the outset, the company aimed to run differently: lights-out machining was the goal. The approach was simple—let the machines work autonomously while minimizing reliance on full-time operators.

Today, with seven operators managing a single shift, CVF’s machines run around the clock, producing high-quality parts with incredible efficiency. It’s a testament to their commitment to innovation and their decision to partner with Morris.

Why Automation Was the Game-Changer

With machines running 24 hours a day, 7 days a week, automation is the lifeblood of CVF Racing’s production. But automation comes with its own set of challenges: from selecting the right equipment to ensuring seamless integration into operations.

“Morris wasn’t the cheapest option, but their service and support were what we needed to implement a fully automated, lights-out shop.”
— Joe Pint, CVF’s Production Manager

Solving Key Challenges with Morris’s Expertise

For CVF, the transition to in-house machining solved several critical issues:

1. Supply Chain Delays: Outsourcing production meant delays in getting parts made, often slowing down the introduction of new products.
2. Scaling Production: Bringing machining in-house with Morris's machines allowed CVF to quickly scale production as demand grew.
3. Automation Expertise: Morris helped design and install automated systems, including Cytech software and custom configurations, ensuring smooth operations even when operators weren’t on-site.

Lights-Out Machining in Action: Advanced Systems and Automation

Morris supplied CVF with Okuma MULTUS B300 machines and automation systems, including Fastems flexible pallet systems. These investments allowed CVF to:

• Run unattended operations overnight.
• Automate complex processes with minimal manual intervention.
• Monitor machines remotely through email alerts.

“The beauty of walking into the shop late at night and hearing all the machines running is something special. Even if one machine needs attention, it’s a quick fix. That’s what Morris has helped us achieve.”
— Joe Pint, CVF’s Production Manager

Service and Support: The Morris Difference

For CVF Racing, the value of Morris goes beyond machines—it’s the service and support that truly stands out. From the initial consultation to post-installation assistance, Morris’s 365-day service team ensures CVF’s machines perform at peak efficiency.

During COVID-19, CVF faced supply chain disruptions and needed additional machines to meet growing demand. Morris not only delivered quickly but also customized setups with specialized components like:

• Mist Collectors for enhanced air quality.
• Coolant Systems tailored for extended unattended operation.
• Custom Conveyor Systems to manage chip accumulation effectively.

“We needed a MULTUS B300 with specific software for automation. Morris knew exactly what we needed, from conveyors to mist collectors. We had a quote within two days and the machine on its way in no time.”
— Joe Pint, CVF’s Production Manager

A Trusted Partnership with Morris Sales and Engineers

One of the cornerstones of CVF’s success is its relationship with Morris’s sales representative, Joel. His understanding of CVF’s business needs has been instrumental in driving efficiency and growth.

“Joel isn’t just a salesperson; he’s a partner. He brings insights from other shops, suggests new technologies, and helps us implement solutions tailored to our workflow.”
— Joe Pint, CVF’s Production Manager

Automation That Works: Tailored Solutions with Measurable Results

One of the standout examples of CVF’s automation success is their horizontal machining centers equipped with Fastems systems, enabling them to achieve:

• 90% machine utilization rates.
• Efficient tool changeovers in as little as 5 minutes.
• Streamlined production for 24/7 operation.

“Morris doesn’t just sell us machines. They make sure every aspect of the operation—from tooling to chip removal—is tailored for success.”
— Joe Pint, CVF’s Production Manager

Empowering the Future: Education and Workforce Development

In addition to pushing technological boundaries, CVF Racing partners with local schools to promote careers in manufacturing. Through facility tours and outreach, CVF showcases how automation and technology can create exciting opportunities.

“When students visit, they’re amazed at how automated and connected our shop is. It’s not just machining—it’s innovation.”
— Joe Pint, CVF’s Production Manager

Results That Speak for Themselves

Since partnering with Morris, CVF has achieved:

• Seamless integration of 15 machines into an automated workflow.
• Minimal staffing of just 7 operators for 24/7 operations.
• A 90% machine utilization rate, ensuring maximum efficiency.
• Significantly reduced lead times, allowing for faster product launches.

But the partnership goes beyond numbers. With Morris’s same-day and next-day service, CVF can rely on consistent machine uptime and minimal disruptions.

Ready to Transform Your Operations?

CVF Racing’s story is a testament to what’s possible when cutting-edge technology meets world-class service. With Morris as a trusted partner, CVF has achieved operational excellence, proving that lights-out machining is not just a possibility—it’s a game-changer.

Whether you’re looking to automate processes, improve efficiency, or enhance service support, Morris can help you achieve your goals. Contact us today at GoToMorris.com and let’s unlock your manufacturing potential.

Key Takeaways:

• 7 operators manage 15 machines running 24/7, achieving 90% utilization.
• Morris’s support includes tailored automation solutions and proactive service.
• CVF reduces tool changeovers to 5 minutes and integrates Renishaw probing for precision.
• Morris provides same-day and next-day service, ensuring minimal downtime.